Precautions During Wiring: It is advised to unplug the remote control and disconnect the battery cables to avoid any serious injury before performing any other wiring connections. Even if the winch is attached to your vehicle's bumper, it can still be used to help and pull out someone else's car. Here are some instances in which you can use the product: This unit can help off-road enthusiasts recover their own vehicle if stuck in a situation. Wear restrictive hair covering to contain long hair. Battery weak, recharge. Im looking for a drum assembly for a Badland 2500 lb winch. Attach the corresponding wires for connecting the remote control and handlebar switch from the solenoid. It is tough and looks like it can last a very long time. TO PREVENT SERIOUS INJURY FROM WINCH FAILURE: IP 66 Weather Resistant, Auto-winch designed to recover any stuck vehicle, Comes with an automatic load-holding brake for increased safety. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); I am looking for a replacement box that the controls are in that mounts on top of my Badland 12000 zxr wench. Whether your vehicle is stuck in a pit or a muddy pool, having a winch with you can be of great help. Badland has invested a lot of thought into manufacturing this product. 12V Winch Rocker Thumb Switch with Mounting Bracket Handle Bar Control Switch for KFI, WARN, RAMSEY, SUPERWINCH, CHAMPION, VENOM, BADLAND etc. Press and hold the remote switch for approximately 2 seconds to start using the winch. It is too late to reverse the damage at this point, the wire rope must be discarded. 2. Its a Badlands 3500. Battery in a box sounds like it will work, plus a set of jumper cables, assuming this is for occasional personal use. Or trade for a new Apex 5500 long drum winch or equivalent. The 6HP motor offers more than enough power for your off-roading safety needs, and the weather-resistant design makes it a highly competitive product on the market. 120 volt Badland Winch. Keep children and bystanders away while operating. Only winch with the winching vehicle s transmission in neutral. It has a very smooth surface to feed your synthetic rope through. Aluminum Hawse Fairlead for Synthetic Winch; Roller fairleads are used in conjunction with a steel cable line. Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. Only connect to a clean, corrosion free battery. Do not route electrical cables near sharp edges or parts that will move or become hot. Use supplied power cords and wire rope listed in manual only. This occurs due to the wired solenoid that gradually heats as the current flows through it. Do not open the housing. It is essential to know whether your mounting plate can fit your vehicles bumper and correctly place your winch. Keep this manual and the receipt in a safe and dry place for future reference. Always examine the working conditions of your winch before using it on the trail. How do I get the hardware. Note: Specifications are approximate and subject to change. Please familiarize yourself with the part operation before using it. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during service. They are appropriately priced, and are easy to install. Let us know your feedback on the parts you fixed and any new accessories that you find essential for your winch operation. 80 ft. x 3/8" synthetic winch rope (8 pages), Motor runs but Wire Rope drum does not turn, Motor runs slowly or without normal power, Winches Badland ZXR 2500 Owner's Manual & Safety Instructions, Winches Badland 56412 Owner's Manual & Safety Instructions, Winches Badland APEX 57535 Owner's Manual & Safety Instructions, 3/8", Replaceable with Spring-loaded Safety Latch. C $162.48 or Best Offer Calculate Shipping 26d 22h left (18/7, 9:49) From United States 12V Winch Rocker Thumb Switch w/ Mounting Bracket - Handle Bar Control Switch Fits All WARN, VIPER, RUNZA, VENOM, EAGLE,CHAMPION, Etc C $23.38 Buy It Now +C $55.70 shipping 341 Sold Disconnect power to winch and allow it to cool completely before service. If you are buying a winch for the first time, there will be several queries in your mind. The device will work as long the battery is supplying electricity even when the engine is off. Mike El Paso, TX, TLCA 8009. What is the Badland ZXR 12000 Lb Winch Best For? The ZXR 12000 Lb winch is IP66-rated waterproof. A clicking indicates proper activation. Test winch function and drum rotation direction by pressing the rocker switch on the pendant controller. , connect the remote control box to the solenoid box. Installing the Badland ZXR is an easy task and involves the following simple steps: If youre unclear about any of these steps, be sure to refer to the video below for a full ovvi. If you are looking at how to wire a badland 2500 pound winch? my plug on the top of the black box snapped, looking just for that to be replaced, since everything else is good to go. This ZXR 12000 lbs winch weighs 84 pounds and has roller fairlead with nylon bushings. When it is safe to do so, use the power switch on the Pendant Controller to retract the wire rope, and winch the as desired. It is in the signature Mile Marker orange and black color. This does not influence the price or reviews. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. I finally get a chance to give you guys my opinion of this winch after a year of abuse. Use the included brackets (attached to the bottom of the Solenoid Box) to mount the solenoid assembly to the tie bars of the winch. We recommend giving the device some rest in between and letting it cool off. We are in the process of making one similar for Badland winch 12000 parts as well. Best Badland Winch Remote For Replacement. You are using an out of date browser. Your email address will not be published. Regarding the condition, we have added all the Badland winch wiring diagrams for the models of 2500, ZXR 2500, 3500, ZXR 5000, ZXR 9500, ZXR 12000, APEX 12000, and 18000 lb winches from Harbor Freight. The wireless remote is good for convenience and safety, but during any unforeseen circumstances like the wireless remote stops working or a battery dies, having a wired remote would be a much-needed backup. They have made the installation relatively easy as compared to other competing models. The only key issue here is that the other person's vehicle should not weigh more than the winch's load capacity of 12000 lb. What Do I Need To Know Before Buying the Badland ZXR 12000 Lb Winch? of tension. Broken strands of wire rope will be sharp. The far-left black wire is connected to the only remaining terminal at the top-backside of the motor. Due to continuing improvements, actual product may differ slightly from the product described herein. Remote Control: 4. Affiliate. Wear heavy-duty, cut- and abrasion-resistant leather gloves. Replacement Parts in Stock. They are less dangerous than steel cable when it breaks. Manufacturer: BADLAND Weight: around 84 pounds Product Dimensions: 19 x 7 x 11 inches Pull Weight: Up to 12000 lbs Brake Type: Automatic load-holding Rope Material: Aircraft-Grade Wire Main Features Some main key features make this Badland winch stand out on the market. The build of the fairlead is stainless steel. It has a user-friendly design that makes its installation quite easy and smooth. To use the wireless remote, lift the socket cover to plug the remote switch. But some consumers actually reported that it exceeded that weight. Allow to drain and dry. And we can sell them for a fraction of the price because we cut out the middleman and pass the savings on to you. It stops the cable from rolling back to prevent accidents and injuries. A robust circuit breaker can prevent damage from an overload or short circuit by interrupting current flow. This device is also built to withstand high amounts of water without the danger of any short-circuit. Attach the black cable from the negative terminal of the battery to the winch. Follow the instructions thoroughly for making your winch install as easy as possible. IMPORTANT INFORMATION Oversized item: cannot be shipped to Alaska or Hawaii. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'winchmania_com-leader-3','ezslot_5',114,'0','0'])};__ez_fad_position('div-gpt-ad-winchmania_com-leader-3-0'); Badland is a winch manufacturer that sells winches at very good prices. See the weather for Wijbosch, North Brabant, NL with the help of our live and local weather cameras. Attach the black wire from the solenoid box to the winch terminal and route the black wire from the winch to the batterys negative terminal. Insert Switch Assembly all the way into connector. For using wireless remote, attach the remote controller switch to the solenoid. The robust cable rope, high power motor, and the strong build are made for emergencies in all kinds of settings. We guarantee this product to be free from defects in materials and workmanship 90 days from the date of purchase. Wear heavy-duty work gloves when handling the wire rope. Check Price Badland 2500 Winch Parts Poison Spyder 45-45-010 Aluminum Hawse Winch Fairlead (B00KDO3P5A) The next item on the list is a hawse fairlead. It has an almost unbreakable design, which makes it low maintenance and easy to use as well. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. All connections must be tight and clean. This off-road winch has plenty of power to assist in vehicle recovery, cable tensioner prevents tangling $ 349 99. . Page 1 Owner's Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. The unstretched wires will take more load and can fail suddenly before the rope reaches its capacity. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. They are lighter and designed to give you a slightly better approach angle since they let the cable slide across. However, if the winch is submerged, it should be opened, dried, and re-lubricated by a qualified technician as soon as possible to prevent corrosion. However, if there are any technical issues or if you are new to winches, the company will do it's best to help you out. From the solenoid box, attach the wire to the circuit breaker, and the other terminal of the circuit breaker is a route to the batterys positive terminal. This is not the type of super synthetic ropes that other manufacturers create, with the super anti-abrasion technology or whatnot. Heres how you can do that: Thats all there is to it. Attach the Circuit Breaker to the Positive Terminal on the battery. It did work but eventually my OCD kicked in and the thought of that wired remote sitting in the box unused got to me and I decided to go ahead and rip everything out and install the Badlands wiring and cables, but to my dismay they were all too short! The company focuses on the customer experience that this product provides. Failure to do so can result in serious injury. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). It's just that simple! I understand the alligator, are you looking for a controller box or a controller box? Attach the red wire from the solenoid box to the winchs positive terminal and a black wire to the batterys negative terminal. COME ON DOWN TO CAPITAL PAWN TO CHECK OUT THIS AMAZING DEAL BEFORE IT'S GONE! Lubricate the wire rope occasionally with a light oil. The illustrations to the right show how a kink forms. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); I need the plug in , on side of box. Therefore, winch has an exceptional load limit of 12000 pounds. Ventilate area well before and while working on battery. The remote control will auto shut down when not in use after two minutes. Other features, such as its waterproof nature and a series-wound motor that remain cool after extensive use, are remarkable. I am looking for a factory mounting plate for a badlands zxr 5000 winch, i dont know if mine didnt come with one or I lost it, it sat for 6 months before i tried the winch and i dont know where they are made to find a manufacture to buy one from, any help would be grateful. I have a badlands 12000 lb capacity winch. If you have a wireless remote, connect the remote control receiver to the solenoid box. Hundreds of different brands use the same parts. But it is super strong. Summary of Contents for Badland ZXR9000. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. Then screw up the bolts at these spaces and tighten them first with your hand to fit into place. We have other buying guides in the site. Tools required for assembly and service may not be included. The series-wound motor stays cool while the 3-stage planetary gear system provides fast line speed. Is the problem in the relay or in the motor. Keeping a constant focus is more critical. These pieces (as long as they're not sewn in) can easily be repaired on your end. If any of the steps are unclear or if you need any visual help, check out the following video: The discussion above leads to the point that the Badland ZXR 12000 Lbs is a product manufactured to offer great durability and strength to the user. Place heavy rag or carpet over wire rope span 6 feet from hook to help absorb the force released if the wire rope breaks. If any parts are missing or broken, please call 1-888-866-5797 as soon as possible. This is the safety alert symbol. Do not use the hand crank, if equipped, to "assist" the winch. One safety feature in this machine includes the automatic load brake. From the below wiring diagram, use the wire color code guide and attach the yellow, black/red cables to the terminals on the winch. However, exercise extreme caution when working around a running vehicle and ONLY operate a vehicle in an outdoor area. Disconnect the Pendant Controller when not in use. As you begin the wiring process, make sure you will not route the cables through an area where there is a possibility of damage or interference with their proper functioning. Let's see what makes it such a great product. Use supplied power cords/wire rope or cables listed in manual only. Where can I order\purchase these items? Connect red wire to positive battery terminal and black wire to negative battery terminal. Attach the corresponding wires for connecting the remote and handlebar control from the solenoid. I cant find a model number, but there is an Item Number #68145 on the label. Put the vehicle's transmission in Neutral. Do not lean over or come in contact with battery while making connections. Industrial/Tow Truck Electric Winch Owner's Manual Check for voltage at armature port with Switch pressed. Refer to Relocating the Control Box on page 8. So far, I dont see any problems with it. Even though it has been pulled straight, some wires in the wire rope are stretched, and others are severely bent, if not broken. Fortunately, some winch brands offer winch replacement parts, some of which are compatible with Badland 2500 lb winches. We strongly recommend having a separate auxiliary battery to prevent your vehicle's battery from draining out or being compromised. No hardware to mount or connect the electrical components. Do not use thinner/longer cables or link multiple cables together. 1. Under 12000 lbs, it is understandable why the winch is slower than expected. The two black wires are on the far right and far left of the red wires. When using a wired remote control, switch off the wireless receiver switch. I ordered parts for my badland winch from harbor freight on 1/4/21 and have not received them yet and no corespondents. Any uncovered wires may be the cause of a short circuit. There are two things you should always remember when using a winch for self-recovery or other uses; never anchor with a dead tree and always wear protective gloves. When using a synthetic rope, you need to protect it from susceptible to UV damage and abrasion from rocks. Passing through rough terrain during bad weather and getting your truck stuck in the middle of nowhere is nothing less than a nightmare. The wireless remote controller will act as a receiver for the wireless remote. Install winch and fairlead in underwind orientation, so that the wire rope enters and exits the winch at the bottom of the drum. It has fairly sturdy and robust exterior and has a very stylish and up-to-date look. See Figure H. Place a heavy rag or carpet (sold separately) over the wire rope span, 6 feet from the hook to help absorb the force released if the wire rope breaks. Any help would be appreciated. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. It has a listed breaking force of 4600 lbs but is recommended for use in ATVs and UTVs. Tighten all power cable hardware to 20 in. Most of the Badland winches carry the same ideal wiring pattern. At this point the winch should be stopped and the wire rope should be straightened out to prevent kinking. Retract Wire Rope onto Wire Rope drum being careful not to allow kinking. Badland does not have a very wide variety of products as Warn or Smittybilt. The dealer had put the solenoid and such all in the battery box in the rear of the bike, which made perfect sense as its pretty well protected from the elements in there. 12000LBS Electric Winch 12V Steel Cable Off-road ATV UTV Truck Towing Trailer Brand New $264.10 or Best Offer Free shipping Free returns 29 watchers Sponsored 12000LBS Electric Winch Waterproof Truck Trailer 85FT Steel Rope Off-Road 4WD Brand New $226.99 Save up to 5% when you buy more or Best Offer Free shipping Free returns Sponsored Your email address will not be published. Connect the black cable from the batterys negative side to the winch. Some customers report that this product overheats. A Flexible Braided Cable Sleeve for rope getting damaged by rubbing against rocks. There are a lot of winches on the market that claim to get heavy-duty work done but at a very high price. Here are a few that are very helpful. It is easy to install this device. TO PREVENT SERIOUS INJURY FROM LEAKING BATTERY ACID:Do not use a dirty, corroded or leaking battery. Keep your winches running efficiently and make them last as long as possible by getting precisely the parts you need. The coiled design also increases its durability and evenly distributes the load over every strand of the cable. The book said relay. I need cable information to replace csble . Fairlead: 2. When finished pulling the load, reverse the direction of the winch just enough to release tension on the Wire Rope so that you can unfasten the Hook from the load and reel in the Wire Rope. Secure the solenoid assembly in place with mounting screws. Anything below IP67 is prone to damage from rain and submerge. Discover more about the small businesses partnering with Amazon and Amazons commitment to empowering them. Do not continue use of the winch until the battery is completely run down. They may also contain some four-letter words that arent tool and other content thats not appropriate for children. When you buy through links on our site, we may earn an affiliate commission. Truck SUV Jeep trailer recovery pull pulling tool 12v electric 12,000 lbs. The result of all their efforts is a winch that can withstand even the roughest and tough conditions. Roller Fairlead comes with two way and 4-way rollers that can guide your steel cable from different angles. I have the 2500 wench on my Polaris ranger 570. been working great first couple times I used it. Non-skid footwear is recommended. Thanks. The operator and assistants must carefully plan usage to prevent accidents. Synthetic ropes are lighter and flexible than steel cables. Hook onto the object using a pulling point, tow strap or chain. Badland ZXR 2500 Winch Installation & Instructions Manual: Download. Im looking for a drum assembly for a Badland 2500 lb winch. Thanks Clarence. Limitations apply. The handlebar switch, for instance, only reached about halfway back to the rear, and the yellow and blue cables were close to 2 feet too short to reach the battery box! Let's discuss some setbacks of this unit. With every winching circumstance, theres a risk of potential injury. I used to work in construction and landscaping, so I've seen my fair share of ratchet straps, winches, and similar rigging gear. If you drill through the bumper or any part of the body to route the wires, be sure to install a rubber grommet in the hole to prevent fraying of the wires at that point. According to the wiring diagram below, attach the black/red/yellow cable from the solenoid box to the winch. 2500 lb or 3500 lb? A dead tree is not capable of withstanding that much weight and has weaker roots. 100 Amp Bussmann CB185-100 Type III Circuit Breaker, 150 Amp & 200 Amp T Tocas Circuit Breaker, 250 Amp & 300 Amp from Anjoshi Circuit Breaker. Sponsored LostWoods Well-Known Member Joined Mar 13, 2020 I just bought another Bad Lands 2500 and replaced it on my Polaris. Different features have been incorporated in it, which were previously not available in any model. Also, guard the cables between the solenoid and the winch from excessive heat. Spooler would not engage after that it was just in free spool mode. These winches are made in China under high-quality assurance and strict control from where they are shipped worldwide. I have a 2000 winch and use it to load my golf cart on the trailer. Follow the same wiring diagram as above; the Badland ZXR 2500 Winch model comes with a wired remote and a wireless remote option. The Badland winch was made to sport high-quality features - as you can see from the list below: Automatic load holding brake type Aircraft-grade steel cable 6 HP Series Wound motor Three-stage planetary gear system Cable tensioner 12 ft. handheld remote control 65 ft. cable It supports up to 12,000 lbs Designed for off-road vehicles However, they dont have as operation that is as wide or as big as other major winch names. Replace the stock circuit breaker from the Harbor Freight winch that comes with no protection and no place for mounting. But still, precautions should be taken. Apply 12 volts to coil terminals directly. I bought a 12000 zxr last year but never opened it until yesterday. Wrap wire rope under 500 lb. Wired Remote: 5. Do not loop the wire rope around object and hook onto itself. Do not wear loose clothing or jewelry, as they can be caught in moving parts. It is relatively easy and manageable with the Badland Winches. The first item on our list is a synthetic rope from Mile Marker. Do not step over wire rope. Run winch with vehicle motor running. Do not exceed the angles shown in Figure B for a roller fairlead. Still a China part but the Smittybilt winch is cheaper than Warn but more reliable than the HF. If wire rope begins to get entangled, stop winch immediately and release wire rope using switch. Attach the red cable from the winch to the disconnect switch(circuit breaker), and from the circuit breaker, attach the cable to the batterys positive ends. Have a bad land 2000lb winch that retracts the cable but wont let the cable out. Use as intended only. Winch Cover: 5. Keep proper footing and balance at all times. It has been approved as an IP66-rated unit, is completely dustproof, and can undergo heavy usage. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of . It has a powder coated finish in a semi-gloss black color. A good advantage you can get with this fairlead is that it looks cool. A Synthetic rope with hawse fairlead can reduce about 30-35lbs of the load from the vehicles front. The relay clicks when the out switch is Activated. Do not use a dirty or corroded battery. Connect the wire rope for a double line system as shown in Figure J below. When installing your solenoid, minimize the cable length by keeping close to the winch. To operate the winch, connect the extending red wire to an ignition circuit to prevent accidental starting or attach the ignition wire to the positive battery terminal. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. Recoil the wire rope back into the winch under at least 500 lb. There are two red wires that come out from the central ports. Your email address will not be published. Badland Winch Parts List: 1. Badland ZXR 9500 Winch Installation & Instructions Manual: Download. The battery may be drained if you use the winch while the engine is not running. The part where the rope goes through is made of 6061-T6 billet aluminum, so it is light and yet strong. Do you agree that the items listed are perfect for the Badland 2500 lb winch? 1996-2023, Amazon.com, Inc. or its affiliates, Select a location to see product availability, Enter a new vehicle to add it to Your Garage and filter the results below, 12V 500 AMP Unversal Winch Solenoid Relay Contactor For HEAVY DUTY UPGRADE ALBRIGHT EQUIV, MaySpare MaySpare 12V 500A Winch Solenoid Relay for 8000-15000lb ATV UT Winch Control. Distractions can cause you to lose control. This item can only be purchased on www.buya.com with "In-store pickup" only. The Badland will be made in China using parts sourced horribly. Winch with Wire Rope. Copyright 2017 by Harbor Freight Tools. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. Run in short bursts without load until completely dry. Do not use vehicle to pull on the Wire Rope and "assist" the winch. The Badland ZXR 12000 lb winch has 3 stages planetary gear system, The three-stage gear is obtained by increasing the length of the ring gear and adding another planet stage, that offers a high axial and radial capacity. However, that is not the case with this unit. The winch still runs. Thanks for your help. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. Some people are too busy knowing it all to ever learn anything. Good thing that there are winch manufacturing companies that do that. Attach the circuit breaker from the solenoid to the positive terminal on the battery with the red cable. It is affordable yet features extreme power and efficient, advanced design. View Available Parts. , connect the remote control receiver to the solenoid box. Suppose if you have a wireless remote, connect the remote control box to the solenoid box.
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